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We understand your concerns

Miniaturization Requirements

Consumers demand thinner devices, driving compact, high-density PCB layouts with tight trace widths and multi-layer stack-ups.

Thermal Management

With increased functionality in small form factors, managing heat dissipation becomes critical to ensure performance and longevity.

EMI/EMC Compliance

High-speed signals and wireless modules create challenges to signal integrity and EMC compliance.

Short Time-to-Market

Fast design-turnaround cycles and multiple design revisions require a flexible and agile engineering workflow.

Our Solutions

Expertise in High-Density PCB Design

Solving Miniaturization Challenges.

Fine-pitch routing for space-constrained layout.

Optimized stack-up and high layer count management.

Compact component placement strategies.

DFM-driven design for manufacturability and yield.

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Practical Thermal Design Solutions

Managing Heat in Compact Form Factors.

Proven layout strategies for passive heat dissipation.

Thermal vias and large copper areas.

Smart component placement to reduce local hotspots.

Support for Heatsinks and Metal Core PCB.

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Signal Integrity and EMC Optimization

Ensuring EMI/EMC Compliance.

Controlled impedance design.

Differential pair and trace length matching.

Grounding, isolation, and shielding techniques.

Pre-compliance layout review and testing support.

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Agile & Iterative Design Workflow

Accelerating Time-to-Market.

Fast-turn prototyping and quick iteration cycles.

Modular design to support feature scalability.

Real-time collaboration with engineering teams.

Flexible design updates and version control.

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Our Design Service Workflow

Requirement Analysis

Gain a deep understanding of customer needs, analyze product functions, performance requirements, cost constraints, and timelines, and develop a detailed design plan.

PCB Layout

Perform PCB layout and routing design, considering signal integrity, power integrity, thermal management, and EMC factors to optimize PCB performance.

Prototyping and Testing

Produce PCB prototypes and carry out functional, performance, and reliability tests to verify the design's accuracy and stability.

Schematic Design

Design circuit schematics based on requirements, perform circuit simulation and validation if necessary, select appropriate components and optimize circuit performance.

Design Review and Optimization

Conduct multidimensional design reviews, including DFM, DFT, SI/PI, and EMC checks, and optimize the design based on the review results.

Mass Production Support and Maintenance

Provide production documentation and technical support, assist customers with mass production, resolve issues during the manufacturing process, and offer ongoing design maintenance services.

Successful Project Development Case

Smart speakers

Utilizes a highly integrated PCBA solution, with a main control chip tailored for smart voice interaction. It integrates Bluetooth 5.0 and dual-band Wi-Fi (2.4G/5G) connectivity, supports local audio decoding and far-field voice wake-up, ensuring stable connections and efficient interaction.

Size 90*90mm

Chip MT8516

16%Performance enhanced by

Smart GPS Tracker for Pets

Feature:Supports 4G network, GPS + Wi-Fi + LBS + Beidou + AGPS, high-performance ceramic antenna, real-time positioning, and low power consumption.

Size 20*35mm

Chip EG915U

18%Time saved by

Bluetooth Headset

Balancing power consumption and transmission stability, it features Bluetooth version V5.3 with an effective range of 15–20 meters, a charging time of 1.5 hours, and a standard frequency response range of 20Hz to 20kHz.

Size 15*20mm

Chip BES2300

15%Cost reduced by

Adjustable Bedside Night Light

Voltage ≤36V, touch switch, supports stepless dimming and color temperature adjustment, light source power 5V 1A (W).

Size 8*8*11cm

Chip EC022WS

15%Cost reduced by

Smart Watch

Supports touchscreen operation, Bluetooth communication, magnetic charging, environmental temperature, humidity, and altitude monitoring, heart rate monitoring, raise-to-wake screen feature, and a 3-axis sensor for gravity sensing.

Size 33*42mm

Chip STM32

20%Stability improved by

What can PCBWay do for you?

Professional Engineering Team

Our engineering team consists of experienced engineers in electronics, embedded systems, and product development. We've successfully delivered hundreds of projects across industries such as medical devices, industrial automation, consumer electronics, smart home, and IoT.

End-to-End Development

From concept to production. Our services cover schematic development, PCB layout, embedded firmware development, mechanical design, prototyping&testing, and final DFM optimization. This approach coudl ensure faster time-to-market, better coherence, reliability, and lower cost.

Fast Turnaround

With a skilled engineering team and in-house manufacturing, we deliver high-quality prototypes and production-ready designs fast. From concept to delivery, we prioritize speed, quality, and reliable lead times to keep you ahead of the competition.

Manufacturing Advantage

We own PCB, assembly, CNC, and injection molding factories, giving us full control from design to mass production. This ensures faster delivery, high quality, and lower costs. With in-house assembly, testing, and QC, we smoothly scale from prototypes to volume production

Long-Term Value Program

We support your product's full lifecycle with upgrade discounts, ongoing technical support, and a permanent 5% PCBA discount for design orders.With us, you gain more than a design service; you gain a technology partner for the entire lifecycle of your product.

Create value with many customers

10+

Industry Experience

20+

Professional Engineers

1000+

Successful Projects

Get an instant quote Customer cases

"We needed an ultra-compact PCB for our latest wearable device, and their team delivered a flawless design that met all our size and performance constraints. Outstanding attention to detail!"

@JamesMiller Product Manager

"Fast turnaround, clear communication, and top-notch quality. Their design perfectly supported our thermal and EMC requirements for a high-speed consumer electronics board."

@LiamBennett Hardware Lead

"Their experience in HDI and high-density layout made a huge difference for our slim smartphone accessory. We went from concept to prototype in record time."

@RobertBrown Hardware Engineer

"Thanks to their design-for-manufacturing approach, we avoided costly revisions and accelerated our product launch. Highly recommended for any consumer electronics startup!"

@EthanCarter Senior Hardware Engineer

Industries we work

Consumer Electronics

Including smart wearables, smartphones, tablets, audio devices, and smart home products, etc.

Industrial Automation

Including control systems, sensors, PLC modules, motor drivers, and industrial communication devices.

Medical Electronics

Including patient monitors, portable diagnostic devices, wearable health trackers, and medical imaging equipment.

Automotive Electronics

Including ECUs, dashboard systems, ADAS modules, EV chargers, and in-vehicle infotainment systems.

Internet of Things (IoT)

Including smart sensors, connected home devices, asset trackers, and remote monitoring systems.

Energy

Including solar power controllers, battery management systems, EV power modules, and smart metering devices.

Frequently Asked Questions

Can you design compact PCB for slim or wearable devices?

Yes, we have developed numerous wearable and smart devices, with strong expertise in miniaturized design and high-density layout.

Do you provide support for integrating wireless technologies like Bluetooth or Wi-Fi?

Absolutely. We can help with module integration, antenna layout, impedance matching, and EMI considerations for wireless systems.

Do you support high-speed interfaces such as USB, HDMI, or MIPI?

Yes. We design for high-speed differential pairs, controlled impedance, and signal integrity, which are essential in modern consumer electronics.

What is the typical lead time for a consumer electronics PCB design?

Depending on the complexity of the project, electronic design typically involves several stages: schematic design, PCB layout, embedded development and prototype debugging.

Can you help with prototype and volume production?

Yes, we provide prototyping and volume production services to help accelerate product development cycles.

Do you offer confidential and IP-safe design services?

Yes, We treat all customer data with strict confidentiality and can provide a Non-Disclosure Agreement (NDA) or Intellectual Property (IP) Transfer Agreement upon request.

Start your project design in 3 steps

Step 1: Choose service and submit requirements.: Please select whether you need Layout, PCB Design, or Mechanical/Enclosure Design, and submit your design requirements.

Step 2: Confirm details and get a quote.: Our engineers will evaluate the project, confirm the technical details, and provide a quotation.

Step 3: Pay to kick off the design: After payment, we will start the project design and provide regular progress updates.

Great Products Start with Great Hardware

Get an instant quote

Professional PCB Design for Consumer Electronics

We understand your concerns

Miniaturization Requirements

Thermal Management

EMI/EMC Compliance

Short Time-to-Market

Our Solutions

Expertise in High-Density PCB Design

Practical Thermal Design Solutions

Signal Integrity and EMC Optimization

Agile & Iterative Design Workflow

Our Design Service Workflow

Requirement Analysis

PCB Layout

Prototyping and Testing

Schematic Design

Design Review and Optimization

Mass Production Support and Maintenance

Successful Project Development Case

Smart speakers

Smart GPS Tracker for Pets

Bluetooth Headset

Adjustable Bedside Night Light

Smart Watch

What can PCBWay do for you?

Create value with many customers

@JamesMiller Product Manager

@LiamBennett Hardware Lead

@RobertBrown Hardware Engineer

@EthanCarter Senior Hardware Engineer

Industries we work

Frequently Asked Questions

Start your project design in 3 steps