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We understand your concerns

Harsh Environmental Conditions

PCB design must withstand extreme temperatures, humidity, vibration, dust, and electromagnetic interference common in industrial environment.

EMC/EMI Compliance

High-frequency switching and multiple interconnected devices increase the risk of electromagnetic interference, requiring careful layout, shielding, and filtering.

High Power and Mixed Voltage Handling

PCB Design may need to support both low-voltage logic and high-power actuation, requiring careful layout separation and protection.

Long-Term Reliability

Industrial equipment is expected to run 24/7 for years. PCB design must focus on thermal management, durable materials, and fail-safe layout.

Our Solutions

Reliable PCB Design

Use of industrial-grade materials with high thermal and mechanical tolerance.

Conformal coating and surface finish options for protection against dust, moisture, and corrosion.

Optimized layout for temperature distribution and heat dissipation.

Separation of analog/digital/high-voltage zones to reduce cross-interference.

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EMC/EMI-Optimized Design Practices

Ensuring Compliance in Noisy Industrial Environment.

Strategic component placement and ground plane design.

Use of ferrites, filters, and shielding enclosures.

Differential pair routing and impedance control for signal integrity.

Segregation of high-speed and noisy power sections.

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Power Integrity and Isolation Techniques

Managing High Power and Mixed Voltage Requirements.

Isolated power domains and robust power filtering.

Use of opto-isolators, transformers, and isolation ICs.

Proper creepage/clearance and safety spacing in high-voltage areas.

Optimized routing to minimize power noise and crosstalk.

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Design for Reliability and Longevity

Supporting 24/7 Industrial Operations.

Optimized power and thermal distribution to reduce component stress.

Built-in diagnostics and self-test features.

High-quality PCB materials (e.g., TG150+) for long-term performance.

Design rules aligned with IPC standards and industrial certifications.

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Our Design Service Workflow

Requirement Analysis

Gain a deep understanding of customer needs, analyze product functions, performance requirements, cost constraints, and timelines, and develop a detailed design plan.

PCB Layout

Perform PCB layout and routing design, considering signal integrity, power integrity, thermal management, and EMC factors to optimize PCB performance.

Prototyping and Testing

Produce PCB prototypes and carry out functional, performance, and reliability tests to verify the design's accuracy and stability.

Schematic Design

Design circuit schematics based on requirements, perform circuit simulation and validation if necessary, select appropriate components and optimize circuit performance.

Design Review and Optimization

Conduct multidimensional design reviews, including DFM, DFT, SI/PI, and EMC checks, and optimize the design based on the review results.

Mass Production Support and Maintenance

Provide production documentation and technical support, assist customers with mass production, resolve issues during the manufacturing process, and offer ongoing design maintenance services.

Successful Project Development Case

COMe-D2000-development-board

The main frequency is 2.0/2.3GHz (optional), with an eight-core processor, onboard DDR4 16GB memory, and supports DP display output. It is a highly integrated COM embedded core board that integrates high performance, low power consumption, and high reliability. It can be widely used in energy, communications and other fields.

Size 95*125mm

Chip D2000

15%Size reduced by

VPX-CPU-D2000-development-board

The VPX-CPU-D2000 is powered by the D2000 processor with a maximum power consumption of 25W. It integrates 8 FTC663 cores, 2 DDR4-3200 controllers, and supports a maximum frequency of 2.3GHz. Featuring a wide range of interfaces, it is widely used in industrial automation and edge computing applications.

Size 100*160mm

Chip D2000 Industrial Edition

18%Quality improved by

VPX-STR-01A-development-board

The VPX-STR-01A is a standard 3U VPX U.2 SSD storage board. It is equipped with two standard VPX connectors (P0 and P1), one onboard U.2 SSD connector, and four Ethernet ports. It is designed for FPGA signal processing and storage applications, as well as various storage solutions based on the 3U VPX architecture.

Size 160mm*100mm

Chip plx8748

19%Stability improved by

VPX-10Gbps-Fiber-Optic-PCB

The VPX-XGE 10 Gigabit fiber board is a high-performance embedded hardware module designed to meet the demands for high-speed data transmission and real-time processing in fields such as industrial control. The front panel features two 10Gb/s SFP fiber interfaces. It is widely used in industrial automation, edge computing, and other applications.

Size 160mm*100mm

Chip wx1820

17%Cost reduced by

RK3568 development board

High performance, low power consumption, multiple display interfaces, rich expansion interfaces, various network interfaces, high definition, and support for lightweight AI application development.

Size 140*100mm

Chip RK3568

17%Cost reduced by

What can PCBWay do for you?

Professional Engineering Team

Our engineering team consists of experienced engineers in electronics, embedded systems, and product development. We've successfully delivered hundreds of projects across industries such as medical devices, industrial automation, consumer electronics, smart home, and IoT.

End-to-End Development

From concept to production. Our services cover schematic development, PCB layout, embedded firmware development, mechanical design, prototyping&testing, and final DFM optimization. This approach coudl ensure faster time-to-market, better coherence, reliability, and lower cost.

Fast Turnaround

With a skilled engineering team and in-house manufacturing, we deliver high-quality prototypes and production-ready designs fast. From concept to delivery, we prioritize speed, quality, and reliable lead times to keep you ahead of the competition.

Manufacturing Advantage

We own PCB, assembly, CNC, and injection molding factories, giving us full control from design to mass production. This ensures faster delivery, high quality, and lower costs. With in-house assembly, testing, and QC, we smoothly scale from prototypes to volume production

Long-Term Value Program

We support your product's full lifecycle with upgrade discounts, ongoing technical support, and a permanent 5% PCBA discount for design orders.With us, you gain more than a design service; you gain a technology partner for the entire lifecycle of your product.

Create value with many customers

10+

Industry Experience

20+

Professional Engineers

1000+

Successful Projects

Get an instant quote Customer cases

"We partnered with PCBWay for a high-speed automation control board. Their EMI mitigation strategies were excellent, and the boards passed all compliance tests in one go."

@MatthewTaylor Product Development Manager

"We appreciated PCBWay's support from schematic review to final Gerber delivery. Their understanding of industrial protocols like Modbus and CAN was impressive."

@LucasHunter Embedded Systems Engineer

"PCBWay helped us scale from prototype to mass production. The design was stable even in harsh factory environments."

@EricThompson Project Manager

"The team delivered on time, with great layout optimization for heat dissipation and high-power handling. Ideal partner for industrial-grade PCB design."

@OliverDixon R&D Director

Industries we work

Consumer Electronics

Including smart wearables, smartphones, tablets, audio devices, and smart home products, etc.

Industrial Automation

Including control systems, sensors, PLC modules, motor drivers, and industrial communication devices.

Medical Electronics

Including patient monitors, portable diagnostic devices, wearable health trackers, and medical imaging equipment.

Automotive Electronics

Including ECUs, dashboard systems, ADAS modules, EV chargers, and in-vehicle infotainment systems.

Internet of Things (IoT)

Including smart sensors, connected home devices, asset trackers, and remote monitoring systems.

Energy

Including solar power controllers, battery management systems, EV power modules, and smart metering devices.

Frequently Asked Questions

What types of industrial automation products do you design PCB for?

We design PCB for PLCs, motor controllers, sensor modules, I/O expansion units, HMIs, and other automation control systems.

Do you support compliance with industrial EMC/EMI standards?

Absolutely. Our designs follow best practices for EMC/EMI compliance, including proper grounding, shielding, and filtering for noisy environments.

How do you ensure the reliability of PCB used in harsh environments?

We apply robust design strategies such as thermal management, stress-tolerant routing, and multilayer grounding. All designs follow IPC standards to ensure long-term reliability in demanding conditions.

What is the typical lead time for a industrial automation PCB design?

Depending on the complexity of the project, electronic design typically involves several stages: schematic design, PCB layout, embedded development and prototype debugging.

Can you help with prototype and volume production?

Yes, we provide prototyping and volume production services to help accelerate product development cycles.

Do you offer confidential and IP-safe design services?

Yes, We treat all customer data with strict confidentiality and can provide a Non-Disclosure Agreement (NDA) or Intellectual Property (IP) Transfer Agreement upon request.

Start your project design in 3 steps

Step 1: Choose service and submit requirements.: Please select whether you need Layout, PCB Design, or Mechanical/Enclosure Design, and submit your design requirements.

Step 2: Confirm details and get a quote.: Our engineers will evaluate the project, confirm the technical details, and provide a quotation.

Step 3: Pay to kick off the design: After payment, we will start the project design and provide regular progress updates.

Great Products Start with Great Hardware

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Professional PCB Design for Industrial Automation

We understand your concerns

Harsh Environmental Conditions

EMC/EMI Compliance

High Power and Mixed Voltage Handling

Long-Term Reliability

Our Solutions

Reliable PCB Design

EMC/EMI-Optimized Design Practices

Power Integrity and Isolation Techniques

Design for Reliability and Longevity

Our Design Service Workflow

Requirement Analysis

PCB Layout

Prototyping and Testing

Schematic Design

Design Review and Optimization

Mass Production Support and Maintenance

Successful Project Development Case

COMe-D2000-development-board

VPX-CPU-D2000-development-board

VPX-STR-01A-development-board

VPX-10Gbps-Fiber-Optic-PCB

RK3568 development board

What can PCBWay do for you?

Create value with many customers

@MatthewTaylor Product Development Manager

@LucasHunter Embedded Systems Engineer

@EricThompson Project Manager

@OliverDixon R&D Director

Industries we work

Frequently Asked Questions

Start your project design in 3 steps