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We understand your concerns

Reliability and Safety

Automotive PCB must meet strict safety and reliability standards, operating reliably under harsh conditions like extreme temperatures, vibration, and humidity.

Electromagnetic Interference (EMI)

Automotive electronics are sensitive to EMI, requiring careful design to meet EMC standards and prevent performance issues.

Thermal Management

With more components and power-hungry applications, efficient thermal management is vital to prevent overheating and ensure durability.

Integration of Mixed-Signal Circuits

Automotive designs often combine analog, digital and RF signals on a single board, requiring careful isolation, grounding and impedance control.

Our Solutions

Reliability and Safety

Automotive PCB must meet stringent safety and reliability standards, ensuring they function flawlessly under harsh conditions like extreme temperatures, vibrations, and humidity.

Get an instant quote

Electromagnetic Interference (EMI)

Automotive electronics are sensitive to electromagnetic interference, requiring careful design to meet EMC (Electromagnetic Compatibility) standards and avoid performance degradation.

Get an instant quote

Thermal Management

With the increasing number of components and power-hungry applications, efficient thermal management is crucial to avoid overheating and ensure long-term functionality.

Get an instant quote

Integration of Mixed-Signal Circuits

Automotive designs often combine analog, digital, and RF signals on a single board, requiring careful isolation, grounding, and impedance control.

Get an instant quote

Our Design Service Workflow

Requirement Analysis

Gain a deep understanding of customer needs, analyze product functions, performance requirements, cost constraints, and timelines, and develop a detailed design plan.

PCB Layout

Perform PCB layout and routing design, considering signal integrity, power integrity, thermal management, and EMC factors to optimize PCB performance.

Prototyping and Testing

Produce PCB prototypes and carry out functional, performance, and reliability tests to verify the design's accuracy and stability.

Schematic Design

Design circuit schematics based on requirements, perform circuit simulation and validation if necessary, select appropriate components and optimize circuit performance.

Design Review and Optimization

Conduct multidimensional design reviews, including DFM, DFT, SI/PI, and EMC checks, and optimize the design based on the review results.

Mass Production Support and Maintenance

Provide production documentation and technical support, assist customers with mass production, resolve issues during the manufacturing process, and offer ongoing design maintenance services.

Successful Project Development Case

Autonomous Driving Control Unit

The hardware circuit of this computing platform is designed based on the application requirements of autonomous driving systems. Its electrical parameters meet automotive-grade standards and it is equipped with multiple data transmission interfaces to support multi-sensor fusion in autonomous driving. These include four 100 Mbps automotive Ethernet interfaces, eight 1 Gbps automotive Ethernet interfaces, four digital acquisition interfaces, and four analog acquisition interfaces, etc.

Chip TC397

5%Stability improved by

Gateway Controller

The Gateway Controller (GWU) is an essential component of the vehicle’s electronic and electrical architecture. Acting as the central hub for data exchange within the vehicle network, it enables the parsing and interaction of network data across different protocols, including CAN, LIN, FlexRAY, Ethernet, and MOST.

Size 112×98×31mm

Chip NXP SPC5606

Power supply DC 12V/24V (9–32V)

Protection rating IP64

7%Cost reduced by

Zone Control Unit

The Zone Control Unit (ZCU) is a key component in modern automotive electronic control systems, integrating powertrain and chassis control functions into a single controller. It operates on a DC 12V/24V power supply (9–32V), features two 10/100 Mbps automotive Ethernet ports, and six CAN communication interfaces. The CANA channel supports any-frame wake-up, while the CANB channel supports specific-frame wake-up.

Size 365×240×42mm

Chip TC399XP-256F300S BD

9%Time saved by

Electric Vehicle Communication Controller

The EVCC is used to handle communication and interaction information during the charging process, ensuring the charging procedure proceeds smoothly. It operates on a DC 12V/24V power supply (9–32V), comes with a default factory-installed Bootloader, and supports the UDS protocol. It features two CAN communication interfaces (supporting CAN flashing), one specific-frame wake-up channel, and five analog signal inputs, including two resistive AIs, two PT1000 sensor inputs, and one reserved PTC input.

Chip NXP S32K314

11%Performance enhanced by

Range Extender Control Unit

Integrated motor control for start/generation, engine constant-speed control output or output based on SOC demand, real-time charging and direct power output to ensure driving performance. Engine automatic start/stop and power generation output are controlled via CAN bus, supporting CAN 2.0, ISO 15765, and SAE J1939 protocols.

Chip NXP SPC5744

11%Performance enhanced by

What can PCBWay do for you?

Professional Engineering Team

Our engineering team consists of experienced engineers in electronics, embedded systems, and product development. We've successfully delivered hundreds of projects across industries such as medical devices, industrial automation, consumer electronics, smart home, and IoT.

End-to-End Development

From concept to production. Our services cover schematic development, PCB layout, embedded firmware development, mechanical design, prototyping&testing, and final DFM optimization. This approach coudl ensure faster time-to-market, better coherence, reliability, and lower cost.

Fast Turnaround

With a skilled engineering team and in-house manufacturing, we deliver high-quality prototypes and production-ready designs fast. From concept to delivery, we prioritize speed, quality, and reliable lead times to keep you ahead of the competition.

Manufacturing Advantage

We own PCB, assembly, CNC, and injection molding factories, giving us full control from design to mass production. This ensures faster delivery, high quality, and lower costs. With in-house assembly, testing, and QC, we smoothly scale from prototypes to volume production

Long-Term Value Program

We support your product's full lifecycle with upgrade discounts, ongoing technical support, and a permanent 5% PCBA discount for design orders.With us, you gain more than a design service; you gain a technology partner for the entire lifecycle of your product.

Create value with many customers

10+

Industry Experience

20+

Professional Engineers

1000+

Successful Projects

Get an instant quote Customer cases

Their expertise in automotive-grade PCB design helped us meet stringent reliability standards, ensuring flawless performance in our latest vehicle control modules.

@SamuelWalker Senior Hardware Engineer

The team's attention to detail on EMI mitigation and thermal management was critical for our infotainment system's success.

@PaulRodriguez Electrical Engineering Manager

"They delivered high-density, mixed-signal PCB layouts that perfectly matched our compact automotive application requirements."

@JonathanWalker Product Development Lead

Collaborating with PCBWay team made integrating complex analog and digital circuits seamless and reliable for our latest electric vehicle project.

@BrandonYoung R&D Engineer

Industries we work

Consumer Electronics

Including smart wearables, smartphones, tablets, audio devices, and smart home products, etc.

Industrial Automation

Including control systems, sensors, PLC modules, motor drivers, and industrial communication devices.

Medical Electronics

Including patient monitors, portable diagnostic devices, wearable health trackers, and medical imaging equipment.

Automotive Electronics

Including ECUs, dashboard systems, ADAS modules, EV chargers, and in-vehicle infotainment systems.

Internet of Things (IoT)

Including smart sensors, connected home devices, asset trackers, and remote monitoring systems.

Energy

Including solar power controllers, battery management systems, EV power modules, and smart metering devices.

Frequently Asked Questions

What standards do you follow for automotive PCB design?

We adhere to industry standards such as IATF 16949, AEC-Q100/Q200, and ISO 26262 to ensure quality, reliability, and functional safety.

Can you design PCB for mixed-signal applications?

Yes, we specialize in integrating analog, digital, and RF circuits with careful layout techniques to minimize interference and maintain signal integrity.

Can you help with automotive electronics PCB design certifications?

Yes, we can assist clients in obtaining the necessary automotive electronics certifications for the PCB design. Our designs comply with the required industry standards, and our team will help you complete the entire certification process to ensure full compliance with automotive application requirements.

What is the typical lead time for a automotive electronics PCB design?

Depending on the complexity of the project, electronic design typically involves several stages: schematic design,PCB layout, embedded development and prototype debugging.

Can you help with prototype and volume production?

Yes, we provide prototyping and volume production services to help accelerate product development cycles.

Do you offer confidential and IP-safe design services?

Yes, We treat all customer data with strict confidentiality and can provide a Non-Disclosure Agreement (NDA) or Intellectual Property (IP) Transfer Agreement upon request.

Start your project design in 3 steps

Step 1: Choose service and submit requirements.: Please select whether you need Layout, PCB Design, or Mechanical/Enclosure Design, and submit your design requirements.

Step 2: Confirm details and get a quote.: Our engineers will evaluate the project, confirm the technical details, and provide a quotation.

Step 3: Pay to kick off the design: After payment, we will start the project design and provide regular progress updates.

Great Products Start with Great Hardware

Get an instant quote

Professional PCB Design for Automotive Electronics

We understand your concerns

Reliability and Safety

Electromagnetic Interference (EMI)

Thermal Management

Integration of Mixed-Signal Circuits

Our Solutions

Reliability and Safety

Electromagnetic Interference (EMI)

Thermal Management

Integration of Mixed-Signal Circuits

Our Design Service Workflow

Requirement Analysis

PCB Layout

Prototyping and Testing

Schematic Design

Design Review and Optimization

Mass Production Support and Maintenance

Successful Project Development Case

Autonomous Driving Control Unit

Gateway Controller

Zone Control Unit

Electric Vehicle Communication Controller

Range Extender Control Unit

What can PCBWay do for you?

Create value with many customers

@SamuelWalker Senior Hardware Engineer

@PaulRodriguez Electrical Engineering Manager

@JonathanWalker Product Development Lead

@BrandonYoung R&D Engineer

Industries we work

Frequently Asked Questions

Start your project design in 3 steps