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Universal 3D Printer Toolhead Assembly – Carbon & Aluminum Modular Design
This universal 3D printer toolhead assembly is a modular upgrade designed for enhanced performance, rigidity, and compatibility across many FDM printers. Perfect for makers, modders, and DIY 3D printing enthusiasts, the assembly combines CNC laser-cut carbon fiber, SLA metal parts, and custom-printed ABS components to improve cooling, cable routing, and structural strength.
Front View:

Rear View:

🔧 Compatibility
This toolhead is designed around:
- LDO Orbiter V2.5 Extruder
- Phaetus Dragon High-Flow Water-Cooled Hotend
- BTT EBB36 Toolhead Board
- 15 mm CPAP cooling tube
- MGN9 rail carriage
- Cartographer probe mount (Low profile)
Included Parts & Features:
- Cooling Duct (ABS): A custom CFD-optimized cooling duct designed to deliver precise part cooling. Printed in ABS for high temperature resistance and includes mounting provisions for the Cartographer probe.
- CPAP Tube Adapter(ABS): A 15 mm CPAP tube adapter, allowing integration of flexible tubing into your cooling system.
- CPAP Tube Clamp (ABS): Rigid clamp for securing 15 mm CPAP tubing, ensuring clean cable and hose management without movement.
- EBB36 Mount (ABS): Main bracket for mounting the EBB36 toolhead board. Includes routing space for 15 mm CPAP tubing and 4 mm water-cooling lines, and integrated cable management fixing points.
- EBB36 Mount Cable Bracket (ABS): Auxiliary bracket to hold CPAP tube and CAN cable neatly in place — reduces vibration and strain on connectors.
- Carbon Top Plate (4 mm Carbon Fiber): Laser-cut carbon plate forming the structural top layer of the toolhead carriage, chosen for excellent stiffness-to-weight.
- Carbon Bottom Plate (4 mm Carbon Fiber): Matching laser-cut carbon bottom layer for rigidity and light weight.
- Carbon Mount Plate for Duct (4 mm Carbon Fiber): Laser-cut mount plate to secure the cooling duct precisely and firmly to the carriage.
- Front Carriage Piece (SLA Printed Aluminum): High-precision SLA-printed aluminum front structural segment of the carriage with accurate mounting surfaces.
- Back Piece Carriage (SLA Printed Aluminum): Pair of SLA-printed aluminum back pieces offering strength and consistent alignment for toolhead assembly.
- Hotend Bracket (SLA Printed Aluminum): Durable V6 hotend clamp machined via SLA aluminum for maximum rigidity and reliable thermal performance.
This toolhead design is open, modular, and versatile, suitable for adapting to many core-XY and cartesian FDM printers. All parts are optimized for strength, routing, and future expandability.
📺 See the full build in my video:
Universal 3D Printer Toolhead Assembly – Carbon & Aluminum Modular Design
Project images are for reference only. Actual production is based on the manufacturing files on the project page.
Please review the designer's notes (e.g., PCB thickness) and select the appropriate options.
PCBWay is not responsible
for issues caused by unsuitable parameter selections.
For more important ordering information, please refer to
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