If you need a printed circuit board (PCB), you can order a prototype from a PCB manufacturer in quantities as small as just one or two. You can make your own PCB by etching a laminated board, but with prices decreasing on commercially fabricated PCB prototypes, you may find it more practical to order a PCB prototype for $50 or less.
Instructions
1 Decide on the specifications you'll need and look for companies online that offer those as basic options for prototypes. For example, you may be able to request lead-free solder but not have a choice of the solder mask color. The printed circuit board may need to be within certain minimum or maximum dimensions. However, if you don't need anything unusual, you can find reasonable PCB prototype quotes. If you eventually plan to have the PCB manufactured in larger quantities, you can order a prototype using the basic options and then choose from a broader choice of options when ordering larger quantities from the same company.
2 Obtain and compare quotes from several PCB companies. See whether the PCB prototypes will be tested, whether they're guaranteed, and how soon they can be delivered, if time is important. In addition, look at prices and availability of other options, if you plan to put the prototype in production and want to stay with the same company. Some companies may also offer discounts to new customers.
3 Check what form is required to submit files for PCB prototypes to the company. You'll probably need to send Gerber files, but you may be able to use freeware to produce them. Make sure your order and files are exactly what you want when you sent them, because you may not be able to change them once sent. Also, find out what payment arrangements are expected as you'll probably need to pay a deposit before work begins on your PCB prototype.
